Table of contents

PREFACE

It is our great pleasure to welcome you to 2017 International Conference on Sensors, Materials and Manufacturing (ICSMM 2017) which is held in Nanhua University, Chiayi, Taiwan during November 24-26, 2017. ICSMM 2017 is dedicated to issues related to Sensors, Materials and Manufacturing.

The major goal and feature of the conference is to bring academic scientists, engineers, industry researchers together to exchange and share their experiences and research results, and discuss the practical challenges encountered and the solutions adopted. Professors from Taiwan are invited to deliver keynote speeches regarding latest information in their respective expertise areas. It will be a golden opportunity for the students, researchers and engineers to interact with the experts and specialists to get their advice or consultation on technical matters, sales and marketing strategies.

List of Conference Co-Chairs, Program Chairs, Organizing Chair, Publication Chair and International Technical Committee are available in this PDF.

All papers published in this volume of IOP Conference Series: Materials Science and Engineering have been peer reviewed through processes administered by the proceedings Editors. Reviews were conducted by expert referees to the professional and scientific standards expected of a proceedings journal published by IOP Publishing.

Background of this paper is the development of sensors showing a nature like characteristic. The sensor is able to detect excitations on inertia bases and operates capacitive. It consists of a miniaturized interdigitated electrode structure on a printed circuit board, a flexible and conductive membrane of PDMS located in a certain distance above and a certain number of steel balls fixed on top of the membrane. The steel ball distribution is random and the conductivity of the membrane is not homogeneous across the membrane. Due to this double random distribution, no sensor equals the other, although the external geometry is equal. The overall size of the sensor is 4.7mm x 4.7mm x 1.7mm. Tilt, acceleration or magnetic fields are capable of causing forces on the steel balls and therefore relative movements between the membrane and the electrode structures. Due to this movement, capacity changes of the arrangement are measurable. This paper describes besides the fabrication of conductive membranes the preparation of regarding sensors. Process technology makes cloning of the sensors impossible. Although all process steps are suited for mass production, no sensor equals the other. Measurements with these sensors prove that each sensor reacts differently to the same excitation. Calculations of the Intra-Concordance-Coefficient show the similarity of the sensors for equal excitations. On the other hand, the maximum Inter-Concordance-Coefficient reveals the differences of such sensors very clearly. Such a characteristic, i.e. equal reaction to equal excitation and an output of significantly different signals allows considering each sensor as a unique device. The sensors obviously behave like receptors in natural organisms. These unusual properties of uniqueness and impossibility to clone make the sensors very interesting for highly secure identification demands. In combination with a very simple measurement procedure, the sensors are an attractive hardware base for technical security solutions.

In order to improve the measurement precision of 6-axis force/torque sensor for robot, BP decoupling algorithm optimized by GA (GA-BP algorithm) is proposed in this paper. The weights and thresholds of a BP neural network with 6-10-6 topology are optimized by GA to develop decouple a six-axis force/torque sensor. By comparison with other traditional decoupling algorithm, calculating the pseudo-inverse matrix of calibration and classical BP algorithm, the decoupling results validate the good decoupling performance of GA-BP algorithm and the coupling errors are reduced.

This study deals with a high thermal conductivity material of aluminum-carbon nanotube (CNT) composite with carbon fiber (CF) and the high radiation performance of AC servomotor using a stator made of nanotube composite material. The composite fabrication process was performed by melting a mixture of granular aluminum of less than 200 μm and CNT under conditions of pressed atmosphere at the same time. Two kinds of motors made using aluminum and the composite were evaluated to confirm the effect of thermal conductivity as the motor stator. A test rod of the composite with 14 wt% CF-7 wt% CNT-aluminum indicated the excellent thermal conductivity of 169 W/(mK) in the radial direction and 173 W/(mK) in the lengthwise direction. According to the obtained temperature radiation characteristic of the AC servomotor, the composite stator using CNT decreased the consumption energy to 16% compared to the conventional one. As a result, the highly efficient motor improved the radiation characteristic using the CNT composite stator.

An application of reconfigurable parabolic space antenna for satellite is discussed in this paper. The present study focuses on shape morphing of flexible parabolic antenna actuated with Shape Memory Alloy (SMA) wires. The antenna is able to transmit the signals to the desired footprint on earth with a desired gain value. SMA wire based actuation with a locking device is developed for a precise control of Antenna shape. The locking device is efficient to hold the structure in deformed configuration during power cutoff from the system. The maximum controllable deflection at any point using such actuation system is about 25mm with a precision of ±100 m. In order to control the shape of the antenna in a closed feedback loop, a Proportional, Integral and Derivative (PID) based controller is developed using LabVIEW (NI) and experiments are performed. Numerical modeling and analysis of the structure is carried out using finite element software ABAQUS. For data reduction and fast computation, stiffness matrix generated by ABAQUS is condensed by Guyan Reduction technique and shape optimization is performed using Non-dominated Sorting Genetic Algorithm (NSGA-II). The matching in comparative study between numerical and experimental set-up shows efficacy of our method. Thereafter, Electro-Magnetic (EM) simulations of the deformed shape is carried out using electromagnetic field simulation, High Frequency Structure Simulator (HFSS). The proposed design is envisaged to be very effective for multipurpose application of satellite system in the future missions of Indian Space Research Organization (ISRO).

This paper presents a high-performance AC power source by applying robust stability control technology for precision material machining (PMM). The proposed technology associates the benefits of finite-time convergent sliding function (FTCSF) and firefly optimization algorithm (FOA). The FTCSF maintains the robustness of conventional sliding mode, and simultaneously speeds up the convergence speed of the system state. Unfortunately, when a highly nonlinear loading is applied, the chatter will occur. The chatter results in high total harmonic distortion (THD) output voltage of AC power source, and even deteriorates the stability of PMM. The FOA is therefore used to remove the chatter, and the FTCSF still preserves finite system-state convergence time. By combining FTCSF with FOA, the AC power source of PMM can yield good steady-state and transient performance. Experimental results are performed in support of the proposed technology.

The elastomeric lag dampers suppress the ground resonance and air resonance that play a significant role in the stability of the helicopter. In this paper, elastomeric lag damper which is made from silicone rubber is built. And a series of experiments are conducted on this elastomeric lag damper. The stress-strain curves of elastomeric lag dampers employed shear forces at different frequency are obtained. And a finite element model is established based on Burgers model. The result of simulation and tests shows that the simple, linear model will yield good predictions of damper energy dissipation and it is adequate for predicting the stress-strain hysteresis loop within the operating frequency and a small-amplitude oscillation.

The article is concerned with a methodology of optimal design of geometrically nonlinear (flexible) shells of revolution of minimum weight with strength, stability and strain constraints. The problem of optimal design with constraints is reduced to the problem of unconstrained minimization using the penalty functions method. Stress-strain state of shell is determined within the geometrically nonlinear deformation theory. A special feature of the methodology is the use of a mixed finite-element formulation based on the Galerkin method. Test problems for determining the optimal form and thickness distribution of a shell of minimum weight are considered. The validity of the results obtained using the developed methodology is analyzed, and the efficiency of various optimization algorithms is compared to solve the set problem. The developed methodology has demonstrated the possibility and accuracy of finding the optimal solution.

This research addresses the problem of scheduling hybrid machine types, in which one type is a two-machine flowshop and another type is a single machine. A job is either processed on the two-machine flowshop or on the single machine. The objective is to determine a production schedule for all jobs so as to minimize the makespan. The problem is NP-hard since the two parallel machines problem was proved to be NP-hard. Simulated annealing algorithms are developed to solve the problem optimally. A mixed integer programming (MIP) is developed and used to evaluate the performance for two SAs. Computational experiments demonstrate the efficiency of the simulated annealing algorithms, the quality of the simulated annealing algorithms will also be reported.

This research focuses on the quality control process improvement of Flexible Printed Circuit Board (FPCB), centred around model 7-Flex, by using Failure Mode and Effect Analysis (FMEA) method to decrease proportion of defective finished goods that are found at the final inspection process. Due to a number of defective units that were found at the final inspection process, high scraps may be escaped to customers. The problem comes from poor quality control process which is not efficient enough to filter defective products from in-process because there is no In-Process Quality Control (IPQC) or sampling inspection in the process. Therefore, the quality control process has to be improved by setting inspection gates and IPCQs at critical processes in order to filter the defective products. The critical processes are analysed by the FMEA method. IPQC is used for detecting defective products and reducing chances of defective finished goods escaped to the customers. Reducing proportion of defective finished goods also decreases scrap cost because finished goods incur higher scrap cost than work in-process. Moreover, defective products that are found during process can reflect the abnormal processes; therefore, engineers and operators should timely solve the problems. Improved quality control was implemented for 7-Flex production lines from July 2017 to September 2017. The result shows decreasing of the average proportion of defective finished goods and the average of Customer Manufacturers Lot Reject Rate (%LRR of CMs) equal to 4.5% and 4.1% respectively. Furthermore, cost saving of this quality control process equals to 100K Baht.

This research focused on the problem caused by the transportation of part supply in agricultural machinery assembly plant in Thailand, which is one of the processes that are critical to the whole production process. If poorly managed, it will affect transportation of part supply, the emergence of sink cost, quality problems, and the ability to respond to the needs of the customers in time. Since the competition in the agricultural machinery market is more intense, the efficiency of part transportation process has to be improved. In this study, the process of transporting parts of the plant was studied and it was found that the efficiency of the process of transporting parts from the sub assembly line to its main assembly line was 83%. The approach to the performance improvement is done by using the Lean tool to limit wastes based on the ECRS principle and applying pull production system by changing the transportation method to operate as milkrun for transportation of parts to synchronize with the part demands of the main assembly line. After the transportation of parts from sub-assembly line to the main assembly line was improved, the efficiency raised to 98% and transportation process cost was saved to 540,000 Baht per year.

The case study company is one of players in Thailand's Automotive Industry who manufacturing truck and bus for both domestic and international market. This research focuses on a product quality problem about seed defects occurred in the Electro-Deposition Coating Process of truck cabin. The 5-phase of Six Sigma methodology including D-Define, M-Measure, A-Analyze, I-Improve, and C-Control is applied to this research to identify root causes of problem for setting new parameters of each significant factor. After the improvement, seed defects in this process is reduced from 9,178 defects per unit to 876 defects per unit (90% improvement)

One incremental bending process has been proposed for manufacturing the complex and thick ship-hull plates. The accuracy and efficiency for this novel process is mainly dependent on the loading path and thus the unavoidable springback behavior should be considered in the loading path determination. In this paper, firstly, the numerical simulation method is verified by the corresponding experiment, and then the springback law during the incremental bending process is investigated based on numerical simulation, and later the loading path based on the springback law and the minimum energy method is achieved for specific machining shape. Comparison between the designed curve based on springback law and the new simulation results verifies that the springback law obtained by numerical simulation is believable, so this study provides a new perspective for the further research on incremental bending process.

In the case of Tresca' solids (i.e. solids obeying the Tresca yield criterion and its associated flow rule) ideal flows have been defined elsewhere as solenoidal smooth deformations in which an eigenvector field associated everywhere with the greatest principal stress (and strain rate) is fixed in the material. Under such conditions all material elements undergo paths of minimum plastic work, a condition which is often advantageous for metal forming processes. Therefore, the ideal flow theory is used as the basis of a procedure for the preliminary design of such processes. The present paper extends the theory of stationary planar ideal flow to pressure dependent materials obeying the double shearing model and the double slip and rotation model. It is shown that the original problem of plasticity reduces to a purely geometric problem. The corresponding system of equations is hyperbolic. The characteristic relations are integrated in elementary functions. In regions where one family of characteristics is straight, mapping between the principal lines and Cartesian coordinates is determined by linear ordinary differential equations. An illustrative example is provided.

In the mechanics of granular and other materials the system of equations comprising the rigid plastic double slip and rotation model together with the stress equilibrium equations under plane strain conditions forms a hyperbolic system. Boundary value problems for this system of equations can involve a frictional interface. An envelope of characteristics may coincide with this interface. In this case, the solution is singular. In particular, some components of the strain rate tensor approach infinity in the vicinity of the frictional interface. Such behavior of solutions is in qualitative agreement with experimental data that show that a narrow layer of localized plastic deformation is often generated near frictional interfaces. The present paper deals with asymptotic analysis of the aforementioned system of equations in the vicinity of an envelope of characteristics. It is shown that the shear strain rate and the spin component in a local coordinate system connected to the envelope follow an inverse square root rule in its vicinity.

We demonstrate a rapid and environmental friendly fabrication technique to produce optically clear superhydrophobic surfaces using poly (dimethylsiloxane) (PDMS) as a sole coating material. The inert PDMS chain is transformed into a 3-D irregular solid network through microwave plasma enhanced chemical vapor deposition (MW-PECVD) process. Thanks to high electron density in the microwave-activated plasma, coating can be done in just a single step with rapid deposition rate, typically much shorter than 10 s. Deposited layers show excellent superhydrophobic properties with water contact angles of ∼170° and roll-off angles as small as ∼3°. The plasma-deposited films can be ultrathin with thicknesses under 400 nm, greatly diminishing the optical loss. Moreover, with appropriate coating conditions, the coating layer can even enhance the transmission over the entire visible spectrum due to a partial anti-reflection effect.

This paper aims to measuring the residual stresses practically in wear protection coatings using the sin2ψ method according to X-ray diffraction technique. The wear protection coatings used in this study was composite coating 95wt% Al2O3-5wt% SiC, while bond coat was AlNi alloy produced by using flame spraying technique on the mild steel substrate. The diffraction angle, 2θ, is measured experimentally and then the lattice spacing is calculated from the diffraction angle, and the known X-ray wavelength using Bragg's Law. Once the d_spacing values are known, they can be plotted versus sin2ψ, (ψ is the tilt angle). In this paper, stress measurement of the samples that exhibit a linear behavior as in the case of a homogenous isotropic sample in a biaxial stress state is included. The plot of d_spacing versus sin2ψ is a straight line which slope is proportional to stress. On the other hand, the second set of samples showed oscillatory d_spacing versus sin2ψ behaviour. The oscillatory behaviour indicates the presence of inhomogeneous stress distribution. In this case the X-ray elastic constants must be used instead of Young's modulus (E) and Poisson ratio (ν)values. These constants can be obtained from the literature for a given material and reflection combination. The value of the residual stresses for the present coating calculated was compressive stresses (-325.6758MPa).

Work investigates properties of corrosion-resistant coatings based on organic-aqueous emulsion and pigmented compounds of manganese, obtained by ceramic method. It is found that the inclusion of synthesized pigments in the composition of the coating increases their ability to inhibit underfilm corrosion of steel.

Thermal cracking on concrete dams depends upon the rate at which the concrete is cooled (temperature drop rate per day) within an initial cooling period during the construction phase. Thus, in order to control the thermal cracking of such structure, temperature development due to heat of hydration of cement should be dropped at suitable rate. In this study, an attempt have been made to formulate the relation between cooling rate of mass concrete with passage of time (age of concrete) and water cooling parameters: flow rate and inlet temperature of cooling water. Data measured at summer season (April-August from 2009 to 2012) from recently constructed high concrete dam were used to derive a prediction model with the help of Genetic Programming (GP) software "Eureqa". Coefficient of Determination (R) and Mean Square Error (MSE) were used to evaluate the performance of the model. The value of R and MSE is 0.8855 and 0.002961 respectively. Sensitivity analysis was performed to evaluate the relative impact on the target parameter due to input parameters. Further, testing the proposed model with an independent dataset those not included during analysis, results obtained from the proposed GP model are close enough to the real field data.

Interlocking compressed earth blocks (ICEB) are soil based blocks that allows for mortarless construction. This characteristic resulted to faster the process of building walls and required less skilled labor as the blocks are laid dry and lock into place. Recently, implementation in using bacteria as construction material improvement is vigorously used in research in order pursuit the sustainable construction works. This paper provide the results of ureolytic bacteria (UB) throughout enrichment process in soil condition to acclimatize the ICEB environment, compressive strength of 1%, 3% and 5% UB and SEM analysis of ICEB. The bacteria were added as partial replacement of limestone water in ICEB. The results showed the optimal growth achieved based on the days and absorbance from optical density (OD) test which are in 12^th days with absorbance of 0.55 whereas the results for strength shows the increment of 15.25% with 5% UB on 28^th days of testing compared to control specimen. Therefore this study hopes that positive results from the UB as improving in strength of ICEB which will lead to improve others ICEB properties and others construction materials.

In this paper, the mechanical design of metal domes is studied using finite element analysis. The snap-through behavior of a practical button design that uses a metal dome is found. In addition, the individual click ratio and maximum force for a variety of metal domes are determined. This paper provides guidance on button design for industrial engineers.

This paper presents an investigation on carbonization process of simulated municipal solid waste (MSW). Simulated MSW consists of a representative of food residue (68%), plastic waste (20%), paper (8%), and textile (4%). Laboratory-scale carbonization was performed in this study using a vertical-type pyrolyzer varying carbonization temperature (300, 350, 400, and 450 °C) and heating rate (5, 10, 15, and 20 °C/min). Appearance of the biochar product was in black and the volume was significantly reduced. Low carbonization temperature (300 °C) might not completely decompose plastic materials in MSW. Results showed that the carbonization at the temperature of 400 °C with the heating rate of 5 °C/min was the optimal condition. The yield of biochar from the optimal process was 50.6% with the heating value of 26.85 MJ/kg. Energy input of the process was attributed to water evaporation and the decomposition of plastics and paper. Energy output of the process was highest at the optimal condition. Energy output and input ratio was around 1.3-1.7 showing the feasibility of the carbonization process in all heating rate condition.

All A large amount of cassava peel waste is generated annually by small and medium scale industries. This has led to a new policy of complete utilization of raw materials so that there will be little or no residue left that could pose pollution problems. Conversion of these by-products into a material that poses an ability to remove toxic pollutant would increase the market value and ultimately benefits the producers. This study investigated the characteristics of cassava peel as a coagulant aid material and optimization process using the cassava peel was explored through coagulation and flocculation. This research had highlighted that the Cassava peels contain sugars in the form of polysaccharides such as starch and holocellulose. The FTIR results revealed that amino acids containing abundant of carboxyl, hydroxyl and amino groups which has significant capabilities in removing pollutants. Whereas analysis by XRF spectrometry indicated that the CP samples contain Fe₂O₃ and Al₂O₃ which might contribute to its coagulation ability. The optimum condition allowed Cassava peel and alum removed high turbidity up to 90. This natural coagulant from cassava peel is found to be an alternative coagulant aid to reduce the usage of chemical coagulants

The hydrogenation of CO₂ was investigated over Ru/χ-Al₂O₃ catalyst prepared by thermal decomposition of gibbsite which was followed with impregnation using different types of ruthenium precursors. The performance of the catalysts was examined by the temperature programmed reaction of CO₂ with H₂. The Ru/χ-Al₂O₃ catalyst prepared using ruthenium (III) nitrosyl nitrate solution as the Ru source (RNN) exhibited the best performance, compared to other Ru precursors. The physiochemical properties of each catalyst were characterized using XRD diffraction, N₂ physisorption and H₂ chemisorption.

Delivery of anticancer is facing several problems including unspecific delivery of active substance to the targeted cell. The conjugation between chitosan and folate (chitosan-FA) was used for nanoparticle preparation containing combination of doxorubicin (DOX) and curcumin analogue, 2,5-bis-(4-hydroxi,3,5-dimethyl)-benzylidincylopentanone, as active substances. The purpose of this research is investigating formulation aspect for chitosan-FA nanoparticle by addition various tween 80 to achieve desired nano-size particle. The ionic gelation method was used for nanoparticle preparation using 0.05% w/v chitosan-FA with addition of 0.1 and 0.5% v/v of tween 80. The result showed that the high concentration of tween 80 during nanoparticle preparation lead to formation of smaller size particle. The 111.8 ±4.11 nm particle size was revealed by addition of 0.5% v/v tween 80 during chitosan-FA nanoparticle preparation loaded with active substances.