Abstract
Additive manufacturing by selective laser melting (SLM) allows significant flexibility in obtaining components with complex morphologies, which usually require finishing to correct the geometric distortions and roughness inherent in the process. This paper investigated surface quality by milling and reaming deep holes into ducts obtained by SLM technology. For this purpose, tools with different characteristics were tested, with a reaming stage necessary to obtain roughness levels of less than one μm. Dimensional distortions in SLMed ducts led to substantial variability in axial cutting forces. The helix angle of the endmill had a significant influence on the axial cutting force and roughness.
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