Comparative study of bearing loads for different twin screw compressor rotor configurations

Designing rotor geometry is a critical stage in the design of a twin screw compressor which has a significant impact on: capacity; leakage characteristics; thermodynamics; rotor stiffness; dynamics; and loading on the bearings. The focus of this paper is on bearing loads. In order to design screw compressors that can operate at higher pressures the bearings quickly become a limiting factor. With the need to house the bearings adjacent to one another on each of the parallel rotor shafts at a given centre distance there is an inherent limit to the bearing geometry envelope. In this investigation the 'rotor configuration' refers to the rotor lobe combination, length to diameter ratio (L/D), and wrap angle. The geometry of the transverse rotor profiles is kept constant, as far as possible, allowing conclusions to be drawn based on a manageable number of variables. A procedure to calculate bearing specific loads based on results from a thermodynamic chamber model is presented and results for a range of rotor configurations are discussed.