Synthesis and characterization of polyurethane/bentonite nanoclay based nanocomposites using different diisocyanates: relation between mechanical and thermal properties

Polyurethanes (PUs) and polyurethane nanocomposites (PUNC) with bentonite nanoclay were prepared by the reaction of toluene-2,4-diisocyanate (TDI), dimeryl diisocyanate (DDI) and isophorone diisocyanate (IPDI) with two different polymers: hydroxyl terminated polybutadiene (HTPB) and polytetramethylene ether glycol (PTMEG), and the chains were further extended with 1,4-butanediol (1,4-BDO) to get final PUs and PUNCs. PUNCs were prepared by dispersing within the polymers a commercial and a synthesized bentonite nanoclay by mechanical dispersion. Mechanical properties showed that the addition of a small amount of nanoclay resulted in a significant increase in tensile strength and reduction in elongation at break (maximum increase of 2.3 and 5-times reduction, respectively, for a HTPB-TDI-BDO PUNCs). Thermal analysis revealed that the addition of nanoclays improved the thermal stability and increased decomposition temperature of PUNCs. We concluded that there is a positive correlation between mechanical and thermal properties as a result of nanoclay addition.