Folded Spring and Mechanically Switching SSHI for High Performance Miniature Piezoelectric Vibration Energy Harvester

To downsize the clamp area and increase the output power of the harvester, we developed a miniature piezoelectric vibration energy harvester with combining a Z-shaped folded spring and a mechanically-switching SSHI (synchronized switch harvesting on inductor). The overall harvester size is 4×2×3 cm³. The FEM analysis revealed that the output power increases and the value of the 1st and 2nd resonance frequencies move closer as the angle of the Z-shaped spring decreases, therefore, the smaller angle would be more promising. The experimental results showed that the maximum output power of our harvester for the 1st (20.2 Hz) and 2nd (53.0 Hz) resonance frequencies at the applied acceleration of 4.9 m/s² are 088 and 0.98 mW, respectively. The reason for a marked enhancement of the output power for the 2nd resonance frequency is attributed to the vertical movement of the 2nd vibrational mode which applies larger mechanical stress to the piezo ceramic and achieves better electrical contact between the tip of the Z-shaped spring and the spring plunger.