Abstract
All matter is more or less hygroscopic. The moisture content varies with vapour concentration of the surrounding air and, as a consequence, most material properties change with humidity. Mechanical and thermal properties of many materials, such as the tensile strength of adhesives, stiffness of plastics, stoutness of building and packaging materials or the thermal resistivity of isolation materials, all decrease with increasing environmental humidity or cyclic humidity changes. The presence of water vapour may have a detrimental influence on many electrical constructions and systems exposed to humid air, from high-power systems to microcircuits. Water vapour penetrates through coatings, cable insulations and integrated-circuit packages, exerting a fatal influence on the performance of the enclosed systems. For these and many other applications, knowledge of the relationship between moisture content or humidity and material properties or system behaviour is indispensable. This requires hygrometers for process control or test and calibration chambers with high accuracy in the appropriate temperature and humidity range.
Humidity measurement methods can roughly be categorized into four groups: water vapour removal (the mass before and after removal is measured); saturation (the air is brought to saturation and the `effort' to reach that state is measured); humidity-dependent parameters (measurement of properties of humid air with a known relation between a specific property and the vapour content, for instance the refractive index, electromagnetic spectrum and acoustic velocity); and absorption (based on the known relation between characteristic properties of non-hydrophobic materials and the amount of absorbed water from the gas to which these materials are exposed). The many basic principles to measure air humidity are described in, for instance, the extensive compilations by Wexler [1] and Sonntag [2].
Absorption-type hygrometers have small dimensions and can be produced at relatively low cost. Therefore, they find wide use in lots of applications. However, the method requires a material that possesses some conflicting properties: stable and reproducible relations between air humidity, moisture uptake and a specific property (for instance the length of a hair, the electrical impedance of the material), fast absorption and desorption of the water vapour (to obtain a short response time), small hysteresis, wide range of relative humidity (RH) and temperature-independent output (only responsive to RH). For these reasons, much research is done and is still going on to find suitable materials that combine high performance and low price.
In this special feature, three of the four papers report on absorption sensors, all with different focus. Aziz et al describe experiments with newly developed materials. The surface structure is extensively studied, in view of its ability to rapidly absorb water vapour and exhibit a reproducible change in the resistance and capacitance of the device. Sanchez et al employ optical fibres coated with a thin moisture-absorbing layer as a sensitive humidity sensor. They have studied various coating materials and investigated the possibility of using changes in optical properties of the fibre (here the lossy mode resonance) due to a change in humidity of the surrounding air.
The third paper, by Weremczuk et al, focuses on a cheap fabrication method for absorption-based humidity sensors. The inkjet technology appears to be suitable for mass fabrication of such sensors, which is demonstrated by extensive measurements of the electrical properties (resistance and capacitance) of the absorbing layers. Moreover, they have developed a model that describes the relation between humidity and the electrical parameters of the moisture-sensitive layer.
Despite intensive research, absorption sensors still do not meet the requirements for high accuracy applications. The dew-point temperature method is more appropriate, since it uses the accurately known relation between temperature and saturation vapour pressure in air. When an object exposed to humid air is cooled down below the dew-point water vapour condenses as drops on its cold surface. The temperature can be kept exactly at the dew point by controlling the amount of dew (equilibrium between evaporation and condensation). In most dew-point hygrometers dew is detected with optical or capacitive means. In the former the dew drops on a reflective surface (chilled mirror) scatter incident light, and the capacitive method uses the change in capacitance due to the large dielectric constant of liquid water (80) compared to air (1).
Kunze et al, in the fourth paper of this special feature, use another property of water to detect dew: the relatively high value of the thermal capacitance of liquid water. In traditional technology this method would not be sensitive enough, but with MEMS technology a sufficient detectivity of dew can be achieved, which is demonstrated in this paper. A control system keeps the temperature of the substrate just at the dew-point temperature, the latter being measured by an on-chip diode. The accuracy achieved is comparable with traditional dew-point hygrometers.
These four papers in this issue are nice examples of research leading to significant advances in hygrometry.
References
[1] Wexler A (ed) 1965 Humidity and Moisture. Vol. I: Principles and Methods of Measuring Humidity in Gases; Vol. II: Applications; Vol. III: Fundamentals and Standards; Vol. IV: Principles and Methods of Measuring Moisture in Liquids and Solids (New York: Reinhold)
[2] Sonntag D 1966–1968 Hygrometrie (Berlin: Akademie Verlag)