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Lessons learned from the manufacture of the W7-X planar coils

H Viebke1, D Gustke1, T Rummel1, C Sborchia1, R Schroeder1, D Williams2, S Bates2, B Leigh2 and R Winter2

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WENDELSTEIN 7-X (W7-X) is a superconducting stellarator. The planar coils are in charge to modify the magnetic filed configuration of the W7-X. The major challenges during manufacturing were the fabrication of the cable-in-conduit conductor, the accuracy of the coil cases after welding and machining and the development of electrical joints with a resistance below 1 nΩ. Leaks were detected during repetitive in the case cooling system, which were caused by stress corrosion cracking. High voltage tests in a reduced vacuum environment (Paschen conditions) revealed that the insulation had to be reinforced and the quench detection wires had to be exchanged. This paper gives an overview about the main technical challenges of the planar coils and the lessons learned during production.


PACS

84.71.Ba Superconducting magnets; magnetic levitation devices

81.20.Wk Machining, milling

06.60.Mr Testing and inspecting procedures

81.20.Vj Joining; welding

85.25.Am Superconducting device characterization, design, and modeling

Subjects

Superconductivity

Instrumentation and measurement

Condensed matter: structural, mechanical & thermal

Dates

Issue 1 (2006)



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