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Comprehensive Review

Wide-bandgap semiconductor materials: For their full bloom

Published 4 February 2015 © 2015 The Japan Society of Applied Physics
, , Citation Shizuo Fujita 2015 Jpn. J. Appl. Phys. 54 030101 DOI 10.7567/JJAP.54.030101

1347-4065/54/3/030101

Abstract

Wide-bandgap semiconductors are expected to be applied to solid-state lighting and power devices, supporting a future energy-saving society. While GaN-based white LEDs have rapidly become widespread in the lighting industry, SiC- and GaN-based power devices have not yet achieved their popular use, like GaN-based white LEDs for lighting, despite having reached the practical phase. What are the issues to be addressed for such power devices? In addition, other wide-bandgap semiconductors such as diamond and oxides are attracting focusing interest due to their promising functions especially for power-device applications. There, however, should be many unknown phenomena and problems in their defect, surface, and interface properties, which must be addressed to fully exploit their functions. In this review, issues of wide-bandgap semiconductors to be addressed in their basic properties are examined toward their "full bloom".

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1. Introduction

1.1. From the dawn of compound semiconductors to wide-bandgap semiconductors

Since the realization of GaAs bulk single-crystal substrates in 1954, researchers of compound semiconductors have strived toward research on new compound semiconductors, alloy semiconductors, heterostructures, and device applications by referring to the chart illustrating the relationship between the bandgap and lattice constant of zinc blende structures.1) Since the late 1980s, an increasing number of researchers have focused on the potential of semiconductors with a wider bandgap as next-generation materials, expanding the range of research on semiconductors to include those with hexagonal and orthorhombic structures. Figure 1 shows the relationship between the energy bandgap and bond length for various compound semiconductors that are promising for practical application. Table I summarizes the basic physical properties of various wide-bandgap semiconductor single crystals, which are now attracting many researchers.

Fig. 1.

Fig. 1. Relationship between energy bandgap and bond length for various compound semiconductors promising for practical applications.

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Table I. Basic physical properties of various wide-bandgap semiconductor single crystals. Values for Si, GaAs, 4H-SiC, GaN, and diamond are after Ref. 2. For ZnO and Ga2O3, the sources are given by the reference numbers.

  Si GaAs 4H-SiC GaN ZnO β-Ga2O3 Diamond
Bandgap (eV) 1.12 1.4 3.2 3.39 3.4 4.8–4.9 5.6
Band structure Indirect transition Direct transition Indirect transition Direct transition Direct transition Direct or indirect transition5,6)  
Electron mobility (cm2 V−1 s−1) 1,450 8,500 950 2,000 300 3007) 4,000
Hole mobility (cm2 V−1 s−1) 450 400 115 350     3,800
Breakdown electric field (MV/cm) 0.3 0.4 3 5   87) 10
Thermal conductivity (W/cmK) 1.3 0.54 5 1.3 ∼13) ∼0.28) 20
Electron saturation velocity (cm/s) 1 × 107 2 × 107 2 × 107 2 × 107 3.0 × 107 4)   3 × 107
Relative permitivity 11.7 12.9 10 8.9 ∼83) 10 5.7

An increase in the bandgap leads to short-wavelength emission and an increased breakdown electric field. These have opened new application fields of wide-bandgap semiconductors to LEDs and laser diodes (LDs) from the visible and short (blue-green, blue, and UV) spectra range and to power devices supported by high breakdown field.9)

1.2. Brief history and current status of development of wide-bandgap semiconductors

In the late 1980s, group II–VI compounds, such as ZnSe, were intensively focused on as wide-bandgap semiconductors. This was because alloy-crystal systems with such as (Zn, Mg, Cd) and (Se, S), are lattice-matched to GaAs substrates, enabling the formation of heterojunctions that cover the blue-green to blue range, as shown in Fig. 1. Moreover, ZnSe substrates were developed and improved at this time. Although the development of ZnSe-based LDs with a wavelength of ∼500 nm was reported by many researchers,1013) further progress was little because of their short lifetime. Especially after the emergence of high-brightness GaN-based blue LEDs in 1993,14) the research on II–VI compounds had to be shrunk. However, many researchers who had "polished" their skills through research on group II–VI compounds shifted the target of their research to GaN-based optical devices, which greatly contributed to the subsequent progress of these devices. In addition, challenging research to address the issue of the short lifetime and develop green-to-yellow optical devices is still underway.15)

On the other hand, in the 1980s and 1990s, marked progress had been seen for GaN toward practical blue LEDs with the evolution of extremely high-quality GaN epilayers on sapphire with low-temperature-grown AlN buffer layers,16) p-type GaN by low-energy electron beam irradiation (LEEBI)17) or thermal annealing,18) and high-quality InGaN layers.19) The series of evolution was bloomed as high-brightness blue LEDs using InGaN/GaN heterostructure in 1993.14) Rapid progress in crystal quality of GaN20) was promptly followed by high-brightness green LEDs,21) blue/UV LDs,2225) and white LEDs,2527) leading to the practical application of solid-state lighting28) and high-density optical disks. GaN alloyed with AlN or InN has been making progress as a material that covers the visible to deep-UV range.

SiC has mainly been developed as a candidate for power devices. The invention of step-controlled epitaxy29,30) was promptly followed by marked progress in its crystal quality and accelerated research toward practical devices.9,3134) Schottky-barrier diodes (SBDs) and metal–oxide–semiconductor field-effect transistors (MOSFETs) have already been the commercial stage,35) demonstrating marked reduction in power consumption in railway and appliance applications.

Wide bandgap of GaN has also attracted focused attention as being applied to power devices. Two-dimensional electron gas formed at c-plane AlGaN/GaN heterointerfaces by stress-induced polarization contributes as high electron mobility transistors (HEMTs) or heterojinction field-effect transistors (HFETs).3538) Their application targets are extending from high-frequency communication39,40) to electric power systems. As a power device material, diamond is also highly expected to achieve ultimate performance on the basis of its wider bandgap and higher thermal conductivity than those of the above materials.4144)

Research on ZnO was accelerated in the 2000s3,45) and this material has been expected to be applied to UV LEDs owing to its high exciton binding energy of 60 meV.46) However, ZnO is not yet competitive because of the difficulty in forming reliable pn junctions and the marked progress of GaN-based LEDs. On the other hand, the research on ZnO has proven that oxides, which had not been considered for use as semiconductors before 1995, can be applied to semiconductor devices when prepared by appropriate techniques such as molecular beam epitaxy (MBE),4749) triggering the subsequent advancement of research on various oxide semiconductor devices. Ga2O3 is one of examples and is being examined for application to deep-UV detectors50,51) and power devices7,52) because its breakdown electric field is estimated to be higher than those of SiC and GaN.

1.3. Purpose of this review

Currently, SiC- and GaN-based power devices are in the spotlight for their potential practical application and social impact. Nevertheless, they have not yet become as widespread as the white LEDs used for lighting.28) It has often been heard that SiC- and GaN-based power devices are less advantageous over Si-based devices than expected owing to their high cost. Is this true?

A concern is that the characteristics of some SiC- and GaN-based power devices may change during operation owing to undefined physical phenomena and stress. The failure of power devices leads to a dangerous failure of the entire system wherein the power is uncontrollable. For devices that require high reliability, unknown or unexpected phenomena are fatal problems. To achieve the full bloom of SiC- and GaN-based power devices, it is necessary to clarify the physical processes in defects, the causes of deep energy levels, the factors affecting the carrier lifetime, and other basic physical properties of the materials. In-depth clarification of these fundamental properties is a task common with other wide-bandgap semiconductors, such as oxides and diamond, and will contribute to the realization of various applications highlighted by the characteristics of each material.

In this review, the current status of research on wide-bandgap semiconductors toward devices is summarized and the future direction of basic research required for their cutting-edge applications is discussed in order for their "full bloom" to solve the energy crisis which we should not be handed over to our descendants. Note that the focus of this article is only single-crystal materials rather than amorphous or polycrystalline composite oxides such as InGaZnO.

2. Future tasks for GaN-based optical devices

2.1. Current status of GaN-based optical devices

Although GaN-based LEDs became widespread in market shortly after their emergence, their emission efficiency greatly depends on the emission peak wavelength. Figure 2 shows emission efficiencies (external quantum efficiencies) of LEDs with different wavelengths.53) The efficiency decreases at wavelengths of 500–600 nm (known as the "green gap") and suddenly decreases at wavelengths shorter than that corresponding to the bandgap of GaN (known as the "UV threshold"). Addressing these problems in order to realize LEDs with an efficiency of nearly 100% over a wide wavelength range is the ultimate goal for researchers of GaN-based LEDs.

Fig. 2.

Fig. 2. Emission efficiency (external quantum efficiency) of LEDs with different wavelengths.53)

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2.2. Task 1: Emission dynamics

When the first blue LED was realized, researchers wondered why high-brightness emission was achieved despite the presence of dislocations with a density of ∼109 cm−2 in the epilayer. This was later attributed to the emission of excitons localized at deep potential regions, rather than the nonradiative recombination of carriers in defects, as a result of composition fluctuation in the InGaN emission layer.54) Thus, the emission mechanism of GaN-based LEDs includes physical phenomena different from those in traditional III–V compound semiconductors. The clarification of these phenomena has significantly contributed to the improved emission efficiency and reliability.

For InGaN-based LEDs, the emission efficiency decreases with increasing current density, which is known as the efficiency droop.55,56) This hampers high-brightness emission, and therefore research to clarify its causes has eagerly been carried out. In particular, a model in which Auger recombination is assumed to be the main cause of nonradiative recombination at high current densities has attracted attention.5759) However, Kawakami60) and Amano61) pointed out the drawbacks of this model on the basis of their deep investigation on the emission dynamics. Moreover, the efficiency droop is less in LEDs with a reduced number of defects fabricated on GaN substrates,62) suggesting any physics and mechanisms different from simple Auger recombination associating the efficiency droop.

Kaneta et al.6365) clarified the correlation between the effect of exciton localization and defects in an ultrasmall region using a scanning near-field optical microscope (SNOM). Compared to cathodoluminescence (CL) technique, special resolution of investigation can be markedly narrowed by using a SNOM, as shown in the top figure of Fig. 3,63) typically <100 nm. They showed that (i) in the violet-emitting quantum well (QW), shallow localized states enhance carrier diffusion and photoluminescence (PL) intensity mapping is well correlated with threading dislocation (TD) distribution [Fig. 3(a)], (ii) In the blue-emitting QW, deep localized states confine carriers and avoid non-radiative recombination in TDs [Fig. 3(b)], and (iii) in the green-emitting QW, TDs are formed in localized states and cause enhanced trapping of carriers, markedly reducing internal quantum efficiency [Fig. 3(c)]. Later they developed a dual-probe SNOM,64) and visualized the more detailed processes of carrier motion in space.65) Photodynamics research on such ultrasmall regions will greatly contribute to improving the efficiency of LEDs and LDs in the future.

Fig. 3.

Fig. 3. (Top) Observation regions of CL microscope and SNOM. (Bottom) Correlation between effect of localized excitons and defects in ultrasmall region.63) The QWs were fabricated on GaN templates grown by the epitaxially lateral overgrowth (ELO) technique, and the phenomena in the seed and wing regions are compared in the lateral direction of the figures (a)–(c).

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2.3. Task 2: Short-wavelength LEDs

LEDs with a wavelength shorter than the UV threshold have an AlGaN active layer and require a wider-bandgap cladding layer. In this case, there are three problems: (1) the threading dislocation density in the AlGaN active layer is high, (2) the fabrication of p-type AlGaN layers is difficult, and (3) the light extraction efficiency is low because of light absorption by the p-contact layer and electrodes.66) To address problem (1), efforts has been concentrated on reducing the threading dislocation density of AlN buffer layers on sapphire substrates.67,68) Problem (2) is difficult to address because of the high activation energy of Mg as an acceptor (630 meV69) in AlN). The formation of a barrier layer against electrons has been attempted to assist the effective transfer of holes into the emission layer.70) No decisive solution to problem (3) has yet been found, and the light extraction efficiency is only approximately 8% for deep-UV LEDs.66) In addition, there has been an attempt to utilize the effect of In localization, as observed in InGaN,54) by doping In into an active layer to form an InAlGaN layer.71) Owing to these attempts, the efficiency of deep-UV to UV LEDs has been improved, as shown in Fig. 4,66) but has not yet reached the level of blue LEDs. Further basic research is needed to clarify the emission dynamics in the InAlGaN emission layer and develop some technologies of forming contacts to p-type layers.

Fig. 4.

Fig. 4. Improvement of efficiency for deep-UV and UV LEDs.66)

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Currently, the development of AlN substrates is being accelerated because problem (1) can be solved using AlN substrates.72,73) Advantages of using AlN substrates have been proved by the growth of high-quality AlN epilayers on AlN substrates74) and photoexcited laser oscillation using AlGaN/AlN quantum wells.75) Further progress of AlN substrates is expected in the future.

Meanwhile, there has been an attempt to realize deep-UV emission from AlGaN/AlN quantum wells pumped by an electron beam without forming pn junctions. A power efficiency of 40% and a device output of 100 mW have been achieved for a wavelength of 240 nm.76)

2.4. Task 3: GaN substrates

To obtain ultrahigh-brightness white LEDs, a high current density is required to drive the LEDs, and hence, the series resistance of the LEDs must be sufficiently reduced. Vertical LEDs using conductive substrates are preferred for this purpose, and GaN substrates are ideal. Although GaN substrates have been used for LDs, large GaN substrates have not yet been fabricated and the fabrication cost of GaN substrates is high. However, the development of GaN substrates has been accelerated in response to the recent progress of GaN-based power devices,45) and a high-brightness LED with a luminous efficacy of 200 lm/W has been achieved.77) The current status and tasks for GaN substrates, including their application to power devices, will be described later.

2.5. Other tasks

Lighting applications will be a future major goal for GaN-based optical devices. In this case, the improvement of their color-rendering properties is essential and the devices are expected to be studied as a system integrated with appropriate phosphors and LEDs with different wavelengths. Recently, Philips reported the successful development of a lamp with a luminous efficacy of 200 lm/W and high color-rendering properties that can replace fluorescent lamps.78)

3. Future tasks for SiC-based power devices

3.1. Current status of SiC-based power devices

SiC-based power devices have been making remarkable progress in response to the commercialization of epitaxial growth systems and the reduction in the cost of large SiC substrates with low defect densities. SiC-based SBDs are already in the phase of mass production and 1700 V/75 A devices are in the research and development phase.79) MOSFETs now have improved control of the interface between the gate insulating film and the SiC substrate80) and are in the practical phase.81)

On the other hand, pin diodes, which are one of bipolar devices, have the advantage that the on-resistance can be reduced by injecting carriers into the i-layer and therefore they are attractive as practical devices with an ultrahigh breakdown voltage. Kimoto and co-workers realized pin diodes with a breakdown voltage of 21.7 kV by reducing the deep levels in SiC and adopting a structure that suppressed the electric-field concentration within the device.82,83) The suppression of defects is also a high-priority task for the progress of bipolar junction transistors (BJTs).84,85)

The validity of SiC-based power devices has been demonstrated for use in modules for controlling the power of indoor air conditioners86) and inverter systems for railway cars.87) Power semiconductor modules have also already been commercialized.88) Full-power modules using SiC MOSFETs are in the phase of mass production.89)

3.2. Task 1: Defects in substrates and epilayers

Since power devices have a large area to carry a large current, the defect density greatly affects the yield and the defects are considered to be device killers. Denoting the defect density as D (cm−2) and the device area as A (cm2), the yield of a device is expressed by Y = exp(–DA), as shown in Fig. 5.90) For ∼10-A-class devices, a defect density of ≤10 cm−2 is required to achieve a yield of 80%. However, future 100-A-class devices will require a defect density of ≤0.1 cm−2.

Fig. 5.

Fig. 5. Relationships among device killer density D (cm−2), device area A (cm2), and device yield.90)

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Table II summarizes the type and density of defects in currently available SiC and their effect on decreasing the breakdown voltage.90) Micropipes greatly affect device performance but have recently been eliminated to a negligible level. In contrast, threading spiral dislocations (TSDs), threading edge dislocations (TEDs), and basal plane dislocations (BPDs) still remain at high densities, although their effects on the breakdown voltage are not fatal. Figure 6 schematically shows defects in a SiC substrate and how they propagate to the epilayer. Almost all of TSDs and TEDs propagate from the substrate to the epilayer. The majority of BPDs do not propagate to the epilayer but approximately 10% do.91,92) BPDs that have propagated to the epilayer expand upon the application of forward current in bipolar devices while forming stacking faults, causing the serious problem of deterioration of the forward characteristics of the devices.93) Hence, the propagation of BPDs from the substrate to the epilayer should be avoided.9496) There are still many unclear points in the behavior and control of the above defects, and they are important issues to be addressed in order to improve device performance in the future. For details, readers are referred to Ref. 97.

Table II. Type and density of defects in SiC and their effects on decrease in breakdown voltage.90)

Defect Density (cm−2) Decrease in breakdown voltage (%) Notes
Micropipes 0–0.1 50–80 Detrimental, but eliminated
TSDs 500 <3 Minor impacts on leakage
TEDs 3000 <3 Minor impacts on leakage
BPDs 10 <3 Bipolar degradation
Stacking faults 0.01–1 20–50 Mostly detrimental
Carrot faults <0.1 20–50 Almost eliminated
Triangle faults ∼0.1 20–50 Observed on 4° off-axis
Particles <0.3 30–80 Technological issues
Fig. 6.

Fig. 6. Various dislocations in 4H-SiC substrate and their propagation to epilayer.

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3.3. Task 2: Insulator/SiC interfaces

The characteristic of insulator/semiconductor interfaces is key in the realization of SiC MOSFETs. When SiC substrates are used, a SiO2 layer is easily formed by thermal oxidation; however, the interface state density was incredibly high for SiC-based devices introduced in ∼2000 and the channel mobility was two orders of magnitude lower than the bulk mobility.98102) To overcome this problem, researchers changed the plane orientation103105) and the conditions for fabricating oxide layers,106108) achieving a channel mobility exceeding 100 cm2 V−1 s−1. Meanwhile, the fluctuation in threshold voltage (VTH) is another problem,109116) which may somewhat be associated with issues on channel mobility. Figure 7 shows the capacitance–voltage hysteresis reported by Okamoto et al.117) for a 4H-SiC C-face MOS capacitor processed by wet oxidation. The variation in hysteresis suggests existence of various types of traps, for which we should overcome in order to realize an excellent MOS structure. H2 postoxidation annealing (POA)117) and phosphosilicate glass (PSG)/SiO2 double structure118) are examples effective to realize simultaneously high channel mobility and low threshold voltage instability. Moreover, it was shown that the use of AlON as a gate insulator increased the breakdown voltage and reduced the leakage current.83) Although SiC MOSFETs have reached the practical phase,89) the interface still has a large effect on device performance, and it is an essential task to clarify the physical phenomena at the interface.119)

Fig. 7.

Fig. 7. Capacitance–voltage hysteresis reported for a 4H-SiC C-face MOS capacitor processed by wet oxidation.117)

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3.4. Task 3: Carrier lifetime and deep levels

Future SiC bipolar devices (e.g., pin diodes, BJTs) are expected to have high voltage and current capabilities. Carrier lifetime is a key physical parameter for these devices because the behavior of minority carriers determines the device performance. For bipolar devices with a breakdown voltage of 20 kV, the necessary carrier lifetime is estimated to be ≥15 µs.120) However, an excessively long lifetime worsens the switching performance. Hence, devices should be designed to have an appropriate carrier lifetime in accordance with their purposes.

In ∼2000, the carrier lifetime of SiC was only ≤1 µs, even though it was an indirect transition semiconductor.121) This value is too small and was attributed to the presence of lifetime-killing defects, that is, carrier recombination centers. Among the point defects in SiC, the Z1/2 centers at Ec − 0.65 eV are known to act as effective lifetime killers.122124) With the reduction of the concentration of Z1/2 centers by optimization of the growth conditions,125) carbon implantation and annealing,126) and thermal oxidation,127) a longer lifetime of 20–30 µs has recently been achieved.128,129) A report also showed that a lifetime appropriate for the device can be achieved by controlling the concentration of Z1/2 centers through electron beam irradiation and thermal treatment.124)

Many of the above studies concern n-type SiC. Although the improvement130) and control131) of the carrier lifetime in p-type SiC were reported by Hayashi and co-workers, the mechanism of lifetime killers is complicated and the effect of deep levels on the carrier lifetime remains unclear. Thus, controlling the carrier lifetime is essential for achieving future improvements in bipolar devices. It is necessary to clarify the physical factors limiting the carrier lifetime and develop processing techniques on the basis of these factors.

3.5. Other tasks

Many of the physical parameters of SiC have remained unclear and information needed to accurately simulate SiC-based devices is not available. Moreover, there are many issues concerning the fabrication processes for SiC-based devices. For example, high-temperature ion implantation and thermal treatment are required to locally control the conductivity, but these processes may cause defects. The development of new processes is also required in addition to the clarification of these issues. Technology of forming good ohmic electrodes should also be improved.132)

4. Future tasks for GaN-based power devices

4.1. Current status of GaN-based power devices

Currently, GaN-based power devices are mainly fabricated by growing heteroepitaxial layers on Si substrates because large GaN substrates have been under the development stage. Attempts have been made to fabricate GaN devices on SiC substrates, but the use of Si substrates is far advantageous in terms of cost reduction for large substrates. However, many defects are likely to thread through the GaN layers and to cause excessive leakage. This may deteriorate performance of devices that carry current in the vertical direction. Therefore, attentions are focused on lateral-structure devices such as HEMTs and HFETs, which use the lateral conduction of a two-dimensional electron gas that is induced by the polarization of AlGaN/GaN heterointerfaces. With this device configuration, GaN has been practically applied to high-frequency power devices for rapid operation before being applied to power devices with high-voltage and -current capabilities.133135)

GaN-based devices are basically normally-on because the formation of a two-dimensional electron gas is caused by spontaneous polarization. For use as power devices, however, they must be normally-off (not conduct current in the normal state) and also have high current capability and low on-resistance.136,137)

Recently, GaN-based devices with a breakdown voltage of 600 V have been reported,138,139) and the validity of power conditioners equipped with GaN-based devices has also been demonstrated.140) In addition, vertical pn-junction diodes and with a breakdown voltage of ≥3 kV using a GaN substrate have been reported.141)

4.2. Task 1: Reliability

GaN-based power devices have the problem of unstable performance, which decreases their reliability. The greatest concern is current collapse, in which the drain current decreases owing to the gate voltage stress.142145) Such instability is considered to be due to the combination and release of carriers via traps. Researchers have attempted to address this problem by reducing surface levels through surface passivation146) or by thickening the epilayer and inserting a field plate (FP) to suppress the electric field between the gate and the drain,147149) as shown in Fig. 8.147) Ohno pointed out that the general Shockley–Read–Hall (SRH) model is unable to explain the causes of current collapse.150) The physical mechanism of current collapse has not yet been sufficiently clarified, and further research is needed to elucidate its mechanism and develop control techniques in the future.

Fig. 8.

Fig. 8. Technique for suppressing current collapse in GaN-based devices. Insertion of FP and increase in epilayer thickness.147)

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It has been pointed out that GaN-based power devices have many other problems related to their reliability, such as unstable on-resistance and leakage current.151,152) Many stacking faults are present in the GaN layers on Si substrates and are likely to contribute to unstable device performance. Various basic studies are needed for GaN-based power devices to fully bloom.

4.3. Task 2: Normally-off devices

Various attempts have been made to achieve normally-off GaN FETs.136,137) Figures 9(a)–9(e)153) schematically shows the achievements. In these attempts, however, new traps were generated, causing a shift in VTH.137) Although new structures will be proposed in the future, researchers should be careful to recognize demerits that may underlie apparent advantages. Recently, MOS-HFET39) and gate injection transistor (GIT)40) are recognized to be two of the most promising structures, which are illustrated in Figs. 10(a) and 10(b), respectively.

Fig. 9.

Fig. 9. Examples of techniques for achieving normally-off GaN-based devices.153)

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Fig. 10.
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Fig. 10.

Fig. 10. Schematic structures of GaN-based (a) MOS-HFET and (b) GIT.

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4.4. Task 3: GaN substrates

Marked efforts and progress have been carried out for GaN substrates.154) A practical method of growing GaN substrates is hydride vapor phase epitaxy (HVPE).155158) As liquid-phase growth methods, the high-temperature high-pressure method,159,160) the ammonothermal method,161163) and the Na flux method164167) have been studied for GaN substrates. The dislocation densities have been reported to be 5 × 107 cm−2 for the HVPE method158) and 103–105 cm−2 for the Na flux method,165167) meaning that epilayers with a dislocation density lower than that in GaN/Si (approximately 108–109 cm−2) can be obtained. The fabrication cost is a concern but the effect of dislocations remaining in the substrates must also be considered. The dislocation density of GaN substrates is not yet competitive with that of SiC substrates, and findings on the behavior of dislocations are limited because of the small number of experiments on homoepitaxial growth. GaN substrates should be further studied to improve their quality and clarify the mechanism underlying the propagation of dislocations during epitaxial growth and their effect on devices.

4.5. Other tasks

Similarly to SiC, GaN still has many unclear physical parameters, such as the breakdown electric field. Device simulation is indispensable for designing device structures and FPs to avoid the effect of current collapse. Research on such physical parameters should be promoted.

5. Future trends of diamond-based and gallium-oxide-based devices

5.1. Current status and tasks for diamond-based devices

Diamond has the potential to realize power devices with the ultimate performance of fast operation at high temperatures with low loss and a high breakdown voltage.41) Previously, many studies were in the stage of material exploration. However, the rapid low-loss switching performance of SBDs168) and junction FETs (JFETs) with a low leakage current169) have recently been reported, indicating the possibility of applying diamond to small semiconductor power devices.

However, there are still many unknown issues concerning the device application of diamond, which has basic problems such as the difficulty of n-type doping, deep donor levels, and a low activation rate. Although P170172) and As173) doping have been attempted to obtain n-type diamond layers, more research on the physical properties of diamond is needed in the future. Interestingly, diamond exhibits superconductivity upon B doping.174) Anyhow, diamond is highly attractive to materials researchers and may lead to unprecedented novel devices.

A major hurdle in the practical application of diamond devices is the substrate, which is discussed in detail in Ref. 41. As shown in Table III, diamond substrates have many defects and their behavior, propagation to epilayers, and effects on electrical characteristics and reliability remain unclear. These issues must be addressed in future studies.

Table III. Defect densities analyzed in diamond substrates.41)

Micropipes None
TEDs 300–10000 cm−2
TSDs Not available
Mixed-type threading dislocations 150–5000 cm−2
Others Not analyzed ∼10000 cm−2
Total density of defects 10000–100000 cm−2

5.2. Current status and tasks for Ga2O3-based devices

Ga2O3 has recently attracted attention as a fourth-generation semiconductor material that can be used for power devices. As shown in Table I, Ga2O3 has a bandgap wider than those of SiC and GaN. Hence, Ga2O3 is expected to have a high breakdown electric field and a low on-resistance Ron, which may be estimated by the well-known formula of Ron = 4VB2/εμnEB3, where VB, ε, μn, and EB denote the breakdown voltage, the permittivity, the electron mobility, and the breakdown electric field, respectively. Moreover, Ga2O3 substrates can be fabricated by a solution method similar to that used to grow sapphire substrates.175179)

Sasaki et al. fabricated Ga2O3 homoepitaxial layers by MBE using ozone as an oxygen source and controlled n-type conduction to within the range of 1016–1019 cm−3 by Sn doping to obtain a prototype Pt SBD.52) Higashiwaki et al. fabricated MESFETs7) and then MOSFETs operating even at a high temperature of 250 °C,180) revealing the advantages of Ga2O3 for use in electron devices.

The author has engaged in research on Ga2O3 and sincerely wishes that this material is fully applied to power devices. It is too early to discuss the superiority of Ga2O3 over SiC and GaN, but it is an apparent advantage of Ga2O3 that coherent heterostructures are formed181) and its conductivity can be controlled by ion implantation182) and thermal treatment.183,184) However, the issues concerning Ga2O3 are wide-ranging and include substrates, crystal growth, control of material properties, device processes, and implementation techniques for improving thermal conductivity. The establishment of a strong collaborative research system supported by the government will greatly accelerate the development of original Ga2O3-related technologies.

Currently, the p-type doping of Ga2O3 is not firmly established, and this issue must eventually be addressed in the future. The replacement of Ga with Mg or Zn (known as cation replacement common to GaN) may be possible rather than anion replacement in ZnO (doping N), and actually high-resistivity substrates have been shown by Mg doping.7) Therefore, the advancement of these doping techniques is desired. If p-type Ga2O3 is obtained, not only vertical power devices but also deep UV LEDs185) will be advanced.

There has also been an attempt to use Ga2O3 substrates for GaN-based LEDs on the basis of the fact that the substrates have a low resistance and wide bandgap.186188)

6. Wide-bandgap oxide semiconductors

As 2-in. ZnO substrates have become commercially available, ZnO is expected to be applied to UV LEDs but research has not yet reached the practical level. Future high-priority tasks concerning ZnO include the formation of stable pn junctions and other basic materials research.46) In the field of crystal growth, advanced control of the MgZnO composition and MgZnO/ZnO interfaces has been achieved,189,190) leading to the creation of new spin-related properties.191,192)

In addition to ZnO and Ga2O3, other wide-bandgap oxide semiconductors, for example, SnO2,193195) NiO,196) Cu2O,197) corundum Ga2O3 (α-Ga2O3),198) and α-In2O3,199) have attracted attention in terms of functions, and research toward realizing their future device applications is ongoing. Moreover, some researchers have attempted to form alloy crystals of semiconductors and transition-metal oxides with different functions to derive new functions.200,201) Oxides have various functions and are expected to be applied to devices by adopting new principles revealed by the progress of in-depth research on their properties.

7. Is a substrate a key issue?

In Japanese, the same word of "kiban" is used both for "substrate" and "key issue" though their Chinese characters are different. In an original publication in Japanese, the author intended to claim that "substrate (kiban)" and "key issue (kiban)" are the equivalent words. In the evolution of III–V alloy semiconductors, such as AlGaInP and InGaAsP, the development of substrates preceded the growth of crystals, and there was the well-established theory that even a slight lattice mismatch between the substrate and the epilayer greatly affects the crystal quality.202) In contrast, for wide-bandgap semiconductors, researchers were interested in the properties of materials and tackled the development of small substrates and the exploration of material properties of heteroepitaxial layers in parallel. Research on SiC aiming at device applications was carried out using Si substrates before the development of SiC substrates.203,204) Although ZnSe layers were heteroepitaxially grown on GaAs substrates, strict lattice matching was required between the substrates and the epilayers,205,206) and the development of ZnSe substrates was carried out to meet this requirement.207) What the history tells us is that researchers have continuously aimed to develop high-quality substrates as the basis of device applications. Although large SiC and GaN substrates have gradually been obtained, defects in these substrates are not negligible and the uniformity of quality is questionable. Epilayers are considered to take over any problems of substrates in some form. Complete understanding and control of the properties of substrates and the behavior of their defects will be a fundamental technology for future device applications for various wide-bandgap semiconductor materials, not just SiC and GaN.

8. Final remarks

In this review, the issues to be addressed in order for wide-bandgap semiconductors to fully bloom are summarized and the importance of basic research facing to the current status of their research and applications is emphasized. Wide-bandgap semiconductors still have the problems of unsatisfactory yield and reliability, whereas power devices have reached the stage of mass production. Such problems are sometimes attributed to production technologies, but production technologies may sometimes be treated as confidential. We should recognize that wide-bandgap semiconductors still have many unclear physical phenomena, which can be elucidated not by simply optimizing production technologies but by careful investigation of basic physics by specialists. I hope that these noteworthy materials will fully bloom through open discussions that take into account their basic properties.

After the publication of the original version of this article in Oyo Buturi in 2013, progress of wide-bandgap semiconductors has been accelerated.208210) Commercial applications of SiC-based power devices have been further expanded to wide area including railway cars,211) where full-SiC inverters can reduce the train operation power by 20–36%, air conditioners, and power conditioners in photovoltaic systems, together with commercialization of power modules of improved efficiency and compact configuration.212) Achievements of high-quality SiO2/SiC interface with the interface state density of as low as <1011 cm−2 eV−1213) is a good news supporting evolution of MOSFETs, while understanding of the breakdown phenomena has been advanced.214) Progress of GaN-based power devices is also noteworthy supported by high quality GaN substrates as well as large area GaN/Si structures. A vertical MOSFET with 1.6 kV blocking voltage on a free standing GaN substrate215) and normally-off lateral MOSFET with 825 V breakdown voltage on an 8-in. Si wafer216) are typical examples. Diamond vertical SBD realized forward currents and blocking voltages of more than 1 A and 300 V at 250 °C.217) Exploration of LED resulted in first demonstration of an InGaN-based red LED emitting 629 nm with the light output power exceeding 1 mW at 20 mA,218) as well as steady development of high-power white LEDs.219) It was an exciting news that Profs. Isamu Akasaki, Hiroshi Amano, and Shuji Nakamura were awarded the 2014 Nobel Prize in Physics for the development of efficient blue GaN LEDs.220) For Ga2O3, detailed understandings of the growth processes221,222) and Al2O3/Ga2O3 interface properties223) have been progressed. Novel use of wide-bandgap oxides such as α-Fe2O3 for solar calls224) and α-(GaFe)2O3 for spintronic applications225) was demonstrated. Together with the development of alloy semiconductors,226) oxide semiconductors may open new application fields not limited to power devices. We can really feel that wide-bandgap semiconductors are firmly directing to their full bloom being supported by the devotion of researchers for physics in there.

Acknowledgements

The author sincerely thanks the researchers of wide-bandgap semiconductor communities for their valuable advice and suggestions in their respective fields. Thanks to their first-hand opinions based on the state-of-the-art research and development of materials that are currently rapidly making progress, the author obtained enough supplementary knowledge to compile a review article that reflects the current status of wide-bandgap semiconductors. In particular, researchers at Kyoto University provided me with very meaningful findings through close daily contact. The author wishes to express his gratitude to the many experts who supported him in writing this article. Finally, the author thanks Norio Suzuki at my laboratory for preparing Fig. 1.

Footnotes

  • † 

    This is a translated version of the original paper which appeared in Oyo Buturi 82, 836 (2013) [in Japanese].

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Biographies

Shizuo Fujita

Shizuo Fujita was born in Osaka in 1955. He graduated Kyoto University in 1978 and then completed a master's course at the Graduate School of Engineering, Kyoto University, in 1980. He became a research associate, and then promoted to an associate professor and a professor at Kyoto University in 1990 and 2001, respectively. He experienced a visiting scholar at North Carolina State University, U.S.A., from 1994 to 1995. He has been engaged in research on wide-bandgap semiconductors, such as group II–VI compound semiconductors (e.g., ZnSe), GaN, and ZnO, and currently is studying Ga2O3 and other oxide semiconductors. He is a collaborating member of the Science Council of Japan and a fellow of the Japan Society of Applied Physics.

10.7567/JJAP.54.030101