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Alternative simulation techniques for distortion of thin plate due to fillet-welded stiffeners

D Camilleri, P Mollicone and T G F Gray

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This study aims to develop and validate a wide-ranging simulation tool to predict welding distortion in stiffened plates and shells, with particular emphasis on out-of-plane deformation. The approach adopted in this study uncouples the thermal, elasto-plastic and structural effects leading to distortion. The computational models and results are supported by realistic welding tests and appropriate measurements to validate the simulated thermal fields and out-of-plane distortions. The simplest and most computationally efficient model makes use of algorithms, instead of numerical computation, to link the thermal welding strains to the elasto-plastic and structural responses of the welded assembly, via a static, single-load-step analysis. Alternative, more computationally intensive models are explored which simulate the full transient thermal and elasto-plastic structural responses in an uncoupled fashion. These provide a cross-reference for the more rudimentary but computationally efficient models. The experiments and computational strategies are applied to welded assemblies incorporating double-fillet-welded stiffeners.


PACS

81.20.Vj Joining; welding

81.40.Lm Deformation, plasticity, and creep

81.40.Gh Other heat and thermomechanical treatments

62.20.F- Deformation and plasticity

Subjects

Condensed matter: structural, mechanical & thermal

Dates

Issue 8 (December 2006)

Received 17 February 2006, in final form 10 August 2006

Published 18 October 2006



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