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Micromachined pressure sensors: review and recent developments

W P Eaton and J H Smith

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Since the discovery of piezoresistivity in silicon in the mid 1950s, silicon-based pressure sensors have been widely produced. Micromachining technology has greatly benefited from the success of the integrated circuit industry, borrowing materials, processes, and toolsets. Because of this, microelectromechanical systems (MEMS) are now poised to capture large segments of existing sensor markets and to catalyse the development of new markets. Given the emerging importance of MEMS, it is instructive to review the history of micromachined pressure sensors, and to examine new developments in the field. Pressure sensors will be the focus of this paper, starting from metal diaphragm sensors with bonded silicon strain gauges, and moving to present developments of surface-micromachined, optical, resonant, and smart pressure sensors. Considerations for diaphragm design will be discussed in detail, as well as additional considerations for capacitive and piezoresistive devices. Results from surface-micromachined pressure sensors developed by the authors will be presented. Finally, advantages of micromachined sensors will be discussed.


PACS

85.85.+j Micro- and nano-electromechanical systems (MEMS/NEMS) and devices

81.20.Wk Machining, milling

01.30.-y Physics literature and publications

07.10.Cm Micromechanical devices and systems

07.07.Df Sensors (chemical, optical, electrical, movement, gas, etc.); remote sensing

Subjects

Electronics and devices

Instrumentation and measurement

Education and communication

Condensed matter: structural, mechanical & thermal

Nanoscale science and low-D systems

Dates

Issue 5 (October 1997)

Received 25 April 1997, accepted for publication 28 May 1997



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