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Deep reactive ion etching: a promising technology for micro- and nanosatellites

A A Ayón1, R L Bayt2 and K S Breuer3

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We discuss deep reactive ion etching (DRIE) as a promising technology that can be readily applied in the micromanufacturing of low-thrust propulsion systems to be used on future generations of micro- and nanosatellites. This dry processing technique permits the fabrication of high-aspect-ratio silicon structures and intricate morphologies, both with tight tolerances, in a repetitive and controllable fashion that lightweight space vehicles will exploit with the introduction of smaller thrust components for precise maneuvering and attitude control. The etching approach described herein is counted among the present state of the art techniques utilized in the current trend toward miniaturization of sensors and actuators. This trend is being propelled by the increased technological capability as the enabling factor for size reduction. Scaling laws, especially the cube-square law, can be successfully applied for obtaining macropower from microdevices manufactured with the silicon technology that has developed for microelectronics applications, including DRIE. The application of this plasma etching technique in the fabrication and testing of silicon supersonic micronozzles is also described.


PACS

52.77.Bn Etching and cleaning

81.40.Vw Pressure treatment

84.40.Ua Telecommunications: signal transmission and processing; communication satellites

07.07.Df Sensors (chemical, optical, electrical, movement, gas, etc.); remote sensing

85.85.+j Micro- and nano-electromechanical systems (MEMS/NEMS) and devices

47.60.-i Flow phenomena in quasi-one-dimensional systems

Subjects

Fluid dynamics

Electronics and devices

Instrumentation and measurement

Plasma physics

Nanoscale science and low-D systems

Condensed matter: structural, mechanical & thermal

Dates

Issue 6 (December 2001)

Received 26 June 2001, in final form 21 August 2001

Published 26 November 2001



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