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Large-area surface wave plasmas using microwave multi-slot antennas for nanocrystalline diamond film deposition

J Kim, K Tsugawa, M Ishihara, Y Koga and M Hasegawa

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An advanced slot antenna was developed and the enlargement of surface wave plasma was experimentally investigated using the array configuration of slot antennas for large-area nanocrystalline diamond (NCD) film depositions. An original-geometry slot antenna with an annular shape, designed in this work, permitted broad microwave radiations and vast extent of plasma propagations. Uniform plasmas were produced over a deposition area of 600 × 360 mm2 with densities of ~1017 m−3 using hydrogen gas by an array configuration of five slot antennas and four rows of the array. A uniform (thickness variation: 10%) and smooth (Ra: 11 nm) NCD film deposition on a 300 × 300 mm2 borosilicate glass plate was achieved using the plasma and a mixed gas of H2/CH4/CO2.


PACS

52.40.Fd Plasma interactions with antennas; plasma-filled waveguides

52.77.Dq Plasma-based ion implantation and deposition

81.16.-c Methods of nanofabrication and processing

81.15.-z Methods of deposition of films and coatings; film growth and epitaxy

Subjects

Surfaces, interfaces and thin films

Plasma physics

Nanoscale science and low-D systems

Dates

Issue 1 (February 2010)

Received 23 April 2009, in final form 17 September 2009

Published 20 October 2009



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