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Development of a flexure-based, force-sensing microgripper for micro-object manipulation

Kaushik Jayaram and Suhas S Joshi

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This paper presents the design and development of a flexure-based microgripper, accompanied with a real-time, vision-based force sensing system to handle objects of various sizes ranging from 100 µm to 1 mm. A simulation-based design methodology is adopted to develop an initial microgripper design, which is then optimized using theoretical modeling. The final prototype developed generated a large stroke length of over 500 µm with high-deflection magnification (ratio of the end deflection (output) to the input deflection) of 3.52. A spring system has been incorporated into the microgripper for easy measurement and control of the gripping forces. The web-camera-based visual system enables real-time force measurement with a resolution of 2.37 mN and can be operated in both manual and automatic modes to control the applied forces. The system has successfully demonstrated gripping of a variety of micro-objects including a 100 µm human hair and a 1 mm steel rod with forces as small as 43 mN and 159 mN, respectively.


PACS

85.85.+j Micro- and nano-electromechanical systems (MEMS/NEMS) and devices

07.10.Pz Instruments for strain, force, and torque

42.79.Pw Imaging detectors and sensors

07.07.Df Sensors (chemical, optical, electrical, movement, gas, etc.); remote sensing

87.80.Fe Micromanipulation of biological structures

Subjects

Electronics and devices

Instrumentation and measurement

Medical physics

Biological physics

Optics, quantum optics and lasers

Nanoscale science and low-D systems

Dates

Issue 1 (January 2010)

Received 17 July 2009, in final form 14 September 2009

Published 18 November 2009



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