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Fabrication of micro/nano-structures using focused ion beam implantation and XeF2 gas-assisted etching

Z W Xu1,2, F Z Fang1,2,4, Y Q Fu3, S J Zhang1, T Han1 and J M Li2

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A micro/nano-structure fabrication method is developed using focused ion beam implantation (FIBI) and FIB XeF2 gas-assisted etching (FIB-GAE). Firstly, the FIB parameters' influence on the FIBI depth is studied by SEM observation of the FIBI cross-section cutting by FIB. Nanoparticles with 10–15 nm diameter are found to be evenly distributed in the FIBI layer, which can serve as a XeF2-assisted etching mask when the ion dose is larger than 1.4 × 1017 ions cm−2. The FIBI layers being used as the etching mask for the subsequent FIB-GAE process are explored to create different micro/nano-structures such as nano-gratings, nano-electrode and sinusoidal microstructures. It is found that the method of combining FIBI with subsequent FIB-GAE is efficient and flexible in micro/nano-structuring, and it can effectively remove the redeposition effect compared with the FIB milling method.


PACS

81.16.-c Methods of nanofabrication and processing

61.72.uf Ge and Si

68.37.Hk Scanning electron microscopy (SEM) (including EBIC)

81.65.Cf Surface cleaning, etching, patterning

Subjects

Surfaces, interfaces and thin films

Condensed matter: structural, mechanical & thermal

Nanoscale science and low-D systems

Dates

Issue 5 (May 2009)

Received 22 September 2008, in final form 12 December 2008

Published 14 April 2009



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