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All-metal micromachining for the fabrication of sub-millimetre and THz waveguide components and circuits

V Desmaris, D Meledin, A Pavolotsky, R Monje and V Belitsky

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A novel technology for the manufacturing of micromachined all-metal waveguide circuits and structures for frequency bands ranging from 200 up to 7000 GHz (sub-millimetre and THz) is presented. The waveguide circuits are formed by using metal electroplating with preceding sputtering of a thin metal film seed layer over a photo-lithographically patterned thick SU-8 photoresist. The process provides the possibility of making three-dimensional structures via facilitating multi-level (layered) designs. The surface roughness of the THz waveguide structure was demonstrated to be as low as 30 nm. This technology was used to build a state-of-the-art waveguide balanced 1.3 THz hot electron bolometer mixer and other applications for radio astronomy instrumentation.


PACS

84.40.Az Waveguides, transmission lines, striplines

85.40.Hp Lithography, masks and pattern transfer

85.85.+j Micro- and nano-electromechanical systems (MEMS/NEMS) and devices

84.40.Dc Microwave circuits

84.30.Qi Modulators and demodulators; discriminators, comparators, mixers, limiters, and compressors

Subjects

Electronics and devices

Nanoscale science and low-D systems

Dates

Issue 9 (September 2008)

Received 30 May 2008, in final form 23 June 2008

Published 24 July 2008



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