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Plasma-enhanced chemical vapor deposition of silicon oxynitride for micromachined millimeter-wave devices

M Saadaoui, D Peyrou, H Achkar, F Pennec, L Bouscayrol, B Rousset, P T Boyer, E Scheid, P Pons and R Plana

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Silicon oxynitride films were deposited by plasma-enhanced chemical vapor deposition at low temperature and frequency using SiH4 + NH3 + N2O gas mixtures. The process is optimized in order to deposit film with low tensile stress and high resistance during KOH etching. By increasing the gas flow of nitrous oxide (N2O), the film tends to be oxygen rich and the usual as-deposited high compressive stress is reduced to its lowest state at O/Si = 0.74. Annealing films above 480 °C generates low tensile stress suitable for membrane fabrication, and further infrared spectroscopy analysis shows that the shrinking of Si–O and Si–N bonds seems to be the cause of reversing the stress's nature. Young's modulus of the optimized layer is characterized by indentation. In application, 75 Ω coplanar waveguides (CPW) were fabricated on the top of an oxynitride membrane and characterized in term of insertion loss and effective permittivity. The results were compared to those obtained with the well-controlled bilayer silicon oxide–nitride membrane technology. The obtained losses are lower than 0.2 dB at 30 GHz with a free-space propagation signal.


PACS

52.77.Dq Plasma-based ion implantation and deposition

62.20.D- Elasticity

81.40.Ef Cold working, work hardening; annealing, post-deformation annealing, quenching, tempering recovery, and crystallization

81.15.Gh Chemical vapor deposition (including plasma-enhanced CVD, MOCVD, etc.)

68.60.Bs Mechanical and acoustical properties

81.40.Jj Elasticity and anelasticity, stress-strain relations

Subjects

Surfaces, interfaces and thin films

Plasma physics

Condensed matter: structural, mechanical & thermal

Dates

Issue 3 (March 2008)

Received 5 October 2007, in final form 14 January 2008

Published 13 February 2008



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