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A low cost and hybrid technology for integrating silicon sensors or actuators in polymer microfluidic systems

FEATURED ARTICLE

Samuel Charlot, Anne-Marie Gué, Josiane Tasselli, Antoine Marty, Patrick Abgrall and Daniel Estève

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This paper describes a new technology permitting a hybrid integration of silicon chips in polymer (PDMS and SU8) microfluidic structures. This two-step technology starts with transferring the silicon device onto a rigid substrate (typically PCB) and planarizing it, and then it proceeds with stacking of the polymer-made fluidic network onto the device. The technology is low cost, based on screen printing and lamination, can be applied to treat large surface areas, and is compatible with standard photolithography and vacuum based approaches. We show, as an example, the integration of a thermal sensor inside channels made of PDMS or SU8. The developed structures had no fluid leaks at the Si/polymer interfaces and the electrical circuit was perfectly tightproof.


PACS

85.85.+j Micro- and nano-electromechanical systems (MEMS/NEMS) and devices

07.07.Df Sensors (chemical, optical, electrical, movement, gas, etc.); remote sensing

85.40.Hp Lithography, masks and pattern transfer

85.40.Xx Hybrid microelectronics; thick films

07.07.Tw Servo and control equipment; robots

85.30.-z Semiconductor devices

Subjects

Electronics and devices

Semiconductors

Instrumentation and measurement

Nanoscale science and low-D systems

Dates

Issue 1 (January 2008)

Received 22 February 2007, in final form 3 September 2007

Published 11 December 2007



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