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Rapid prototyping of microfluidic systems using a laser-patterned tape

L W Luo, C Y Teo, W L Ong, K C Tang, L F Cheow and L Yobas

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We introduce a laser-patterned tape as a master for replica moulding microfluidics in poly(dimethylsiloxane) (PDMS). Normally, a laser is applied to scribe microchannels directly on poly(methyl methacrylate) (PMMA) substrates. This direct engraving usually offers a faster turn-around time than conventional soft lithography but generates rough surfaces which perform poorly under phase-contrast microscopy imaging. Using a laser-patterned tape as the master template for replica-moulding microfluidics in PDMS, we combine the rapid turn-around time of laser ablation and relatively smooth surface finish of soft lithography. Hence, microfluidic devices suitable for optical microscopy imaging can be obtained within several hours.


PACS

85.40.Hp Lithography, masks and pattern transfer

Subjects

Electronics and devices

Dates

Issue 12 (December 2007)

Received 30 August 2007, in final form 4 October 2007

Published 31 October 2007



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