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lang1 0 0rang bar corner compensation for CMOS compatible anisotropic TMAH etching

R Mukhiya1, A Bagolini2, B Margesin2, M Zen2 and S Kal1

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For a long time wet bulk-micromachining has been an easy and cost-effective method for fabricating silicon micro-sensors. Anisotropic wet etching is the key processing step for the fabrication of microstructures. Among different silicon etchants, TMAH based etchants are becoming popular because of their low toxicity and CMOS compatibility. The etch rate of wet anisotropic etching of silicon depends on the crystal plane orientation, type of etchant and their concentrations. In anisotropic etching, convex corners are attacked; therefore, a proper compensating structure design is often required when fabricating microstructures with sharp corners (convex corners). In the present work, two lang1 0 0rang bar compensation structures have been used for convex corner compensation with 25% wt TMAH–water solution at 90 ± 1 °C temperature. Generalized empirical formulae are also presented for these compensation structures for TMAH–water solution. Both the lang1 0 0rang bar structures provide perfect convex corners but the lang1 0 0rang wide bar (structure 2) is more space efficient than the lang1 0 0rang thin bar (structure 1) and it requires nearly 30% less groove width.


PACS

07.07.Df Sensors (chemical, optical, electrical, movement, gas, etc.); remote sensing

81.65.Cf Surface cleaning, etching, patterning

85.40.-e Microelectronics: LSI, VLSI, ULSI; integrated circuit fabrication technology

85.85.+j Micro- and nano-electromechanical systems (MEMS/NEMS) and devices

Subjects

Electronics and devices

Instrumentation and measurement

Surfaces, interfaces and thin films

Nanoscale science and low-D systems

Dates

Issue 11 (November 2006)

Received 12 June 2006, in final form 18 August 2006

Published 4 October 2006



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