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A solder sealing method for paraffin-filled microcavities

Hugo Nguyen, Johan Bejhed, Johan Köhler and Greger Thornell

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Demonstrated and investigated here is a method to seal microfluidic systems by soldering. As a particularly difficult case of growing importance, the sealing of openings contaminated with paraffin wax was studied. Solder paste, screen printed on a metallized silicon substrate, was melted locally through application of 6.5–10 V to a 5 Ω copper film resistor for a few seconds and was found able to drive an intermediate layer of paraffin away and seal a 0.2 mm diameter circular via by wetting a surrounding copper pad. Although verified to be robust, the process did result in failing seals on excessive heating because of consumption of the pads. Correctly performed, the technique provided a seal at least withstanding a pressure of 8 bar for 8 h at 85 °C.


PACS

07.10.Cm Micromechanical devices and systems

81.20.Vj Joining; welding

07.07.Tw Servo and control equipment; robots

Subjects

Instrumentation and measurement

Condensed matter: structural, mechanical & thermal

Dates

Issue 11 (November 2006)

Received 15 May 2006, in final form 22 August 2006

Published 18 September 2006



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