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Powering efficiency of inductive links with inlaid electroplated microcoils

Jie Wu1, Victor Quinn2 and Gary H Bernstein1

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In order to free microelectromechanical systems and other microsystems from wire tethering, an inductive link with integrated receiving coil is shown to transfer power onto silicon chips. Link efficiency (ratio of power delivered to the load to power into the driving coil) benefits from receiver coils with both large interception areas and low resistances, contradictory conditions for integrated coils due to high specific resistance from planar fabrication. To address this, an 'inlaid electroplating' procedure is developed to fabricate microcoils on silicon substrates. Copper coils of 14 mm side length, 54 µm height and 100 µm pitch are electroplated and planarized to allow further lithography. Sidewalls between Cu lines are selectively removed to modify coil capacitances. Thin film and electroplated microcoils with and without sidewalls are characterized and compared as link receivers. Little difference in power delivery is observed between plated microcoils with and without sidewalls. Powering efficiency to a 50 Ω load reached 85% for a link coupling of ~0.75. Since link properties are affected by parasitic effects from silicon chips, an equivalent circuit is developed, providing a good prediction of link efficiency. Link optimization is discussed using our model.


PACS

85.85.+j Micro- and nano-electromechanical systems (MEMS/NEMS) and devices

85.40.Hp Lithography, masks and pattern transfer

81.15.Pq Electrodeposition, electroplating

84.32.Hh Inductors and coils; wiring

Subjects

Electronics and devices

Surfaces, interfaces and thin films

Nanoscale science and low-D systems

Dates

Issue 4 (April 2004)

Received 29 July 2003

Published 6 February 2004



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