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Microstructure fabrication with a CO2 laser system

Detlef Snakenborg, Henning Klank and Jörg P Kutter

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In this paper, we investigate the use of a commercial CO2 laser system for fabrication of microfluidic systems in polymers. We discuss the cutting process with the laser system and present a straightforward model for the channel depth of microchannels dependent on the fabrication parameters. In particular, we examine the influence of the cutting sequence, the number of cut passes, the laser beam velocity and the laser radiant flux. The model allows the prediction of microchannel depths within a maximum deviation of 8 µm for channels that are up to 210 µm in depths. It was shown that, at constant channel depth, the channel width could be varied by 27% by using different cutting parameters. The optimum cutting sequence for the production of a channel \sf{T} -junction is also presented in the paper. The laser system is shown to be a flexible and rapid tool for the production of polymer microfluidic prototypes.


PACS

42.55.Lt Gas lasers including excimer and metal-vapor lasers

42.60.By Design of specific laser systems

85.85.+j Micro- and nano-electromechanical systems (MEMS/NEMS) and devices

47.85.Np Fluidics

42.60.Jf Beam characteristics: profile, intensity, and power; spatial pattern formation

Subjects

Fluid dynamics

Electronics and devices

Optics, quantum optics and lasers

Nanoscale science and low-D systems

Dates

Issue 2 (February 2004)

Received 15 July 2003, in final form 8 August 2003

Published 15 October 2003



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