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A silicon micromachined microphone for fluid mechanics research

Chunchieh Huang1, Ahmed Naguib2, Elias Soupos3 and Khalil Najafi1

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MEMS piezoresistive sound detectors have been fabricated using the dissolved wafer process for the first time. The sensors utilize stress compensated PECVD ultra-thin silicon-nitride/oxide membrane together with monocrystalline ion-implanted p++ silicon piezoresistors to achieve high sensitivity. Tests reveal that sensors with a diaphragm size of 710 μm have a static sensitivity of 1.1 μV VPa−1 with 2% non-linearity over an operating pressure range of 10 kPa. This sensitivity is substantially larger than that of commercially available microfabricated sensors. Furthermore, the new sensor's dynamic response is found to be flat (within ±2.5 dB) over a frequency range extending up to 10 kHz. This paper contributes to existing literature in the field by demonstrating a new way of fabricating capable MEMS piezoresistive pressure sensors, hence adding to the overall versatility of the technology and associated range of applications.


PACS

85.85.+j Micro- and nano-electromechanical systems (MEMS/NEMS) and devices

85.30.-z Semiconductor devices

81.15.Gh Chemical vapor deposition (including plasma-enhanced CVD, MOCVD, etc.)

47.85.-g Applied fluid mechanics

85.40.Ry Impurity doping, diffusion and ion implantation technology

52.77.Dq Plasma-based ion implantation and deposition

43.38.+n Transduction; acoustical devices for the generation and reproduction of sound

Subjects

Fluid dynamics

Electronics and devices

Semiconductors

Surfaces, interfaces and thin films

Plasma physics

Nanoscale science and low-D systems

Dates

Issue 6 (November 2002)

Received 19 April 2002, in final form 9 August 2002

Published 5 September 2002



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