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Excimer laser-induced formation of metallic microstructures by electroless copper plating

H Yang1 and C-T Pan2

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Micro-patterns created by the excimer laser and activated by reactants for electroless copper plating are described in this paper. The generated micro-patterns are transformed into copper patterns on the substrate and copper microstructures are formed. This method simplifies the manufacturing process of making circuits on boards compared with the conventional lithography process of forming copper patterns on the substrate. Micro-patterns generated by the excimer laser cause changes of surface electric properties and activation selectively. A chemical reaction through these activated areas may deposit metal, such as copper. The KrF excimer laser not only provides simple and fast machining patterns, but also uses its high-energy density to drill holes and circuits directly. Palladium ions are added as mediators in the electroless plating solution to enable a continuous electroless copper deposition. According to the experiment of excimer laser-assisted electroless copper plating, the procedures of pretreatment and post-cleaning are the key factors that resulted in excellent selective plating. The samples were pretreated by sodium dodecyl sulfate (SDS) and post-cleaned by acetone and diluted nitric acid resulting in distinct micro-patterns. The deposition area is confined to the excimer laser-ablated portion resulting in good selective plating.


PACS

42.55.Lt Gas lasers including excimer and metal-vapor lasers

42.60.By Design of specific laser systems

61.82.Bg Metals and alloys

81.15.Pq Electrodeposition, electroplating

81.20.Wk Machining, milling

61.80.Ba Ultraviolet, visible, and infrared radiation effects (including laser radiation)

85.40.Sz Deposition technology

Subjects

Electronics and devices

Surfaces, interfaces and thin films

Optics, quantum optics and lasers

Condensed matter: structural, mechanical & thermal

Dates

Issue 2 (March 2002)

Received 14 September 2001, in final form 15 January 2002

Published 18 February 2002



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