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Size control of Cu nanorods through oxygen-mediated growth and low temperature sintering

Pei-I Wang1, Thomas C Parker1, Tansel Karabacak2, G-C Wang1 and T-M Lu1

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Control of the size of Cu nanorods vapor-deposited at an oblique angle (~85°) by oxygen-mediated growth was investigated using scanning electron microscopy (SEM) and x-ray diffraction (XRD). It was observed that exposure of Cu nanorods to the oxygen ambient periodically resulted in a reduction in the diameter of the nanorods as well as an increase in the areal density of the nanorods. This oxygen-induced modification to the nanorod growth is attributed to the higher energy barrier for Cu adatom migration on the oxide surface at room temperature; this reduces the rod diameter. At a low annealing temperature of ~300 °C, the SEM images show that the nanorods have densified and formed a continuous film structure, which is consistent with the sintering phenomenon. The XRD and SEM analyses show that the coalescent/grain growth rate for Cu nanorods with smaller diameters is enhanced due to the size effect. This low temperature sintering characteristic of the Cu nanorod array has great potential for being utilized in wafer bonding for three-dimensional integration of devices.


PACS

81.16.-c Methods of nanofabrication and processing

61.46.-w Structure of nanoscale materials

61.05.cp X-ray diffraction

81.20.Ev Powder processing: powder metallurgy, compaction, sintering, mechanical alloying, and granulation

68.37.Hk Scanning electron microscopy (SEM) (including EBIC)

81.40.Ef Cold working, work hardening; annealing, post-deformation annealing, quenching, tempering recovery, and crystallization

Subjects

Surfaces, interfaces and thin films

Condensed matter: structural, mechanical & thermal

Nanoscale science and low-D systems

Dates

Issue 8 (25 February 2009)

Received 26 November 2008, in final form 18 December 2008

Published 2 February 2009



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