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Single, aligned carbon nanotubes in 3D nanoscale architectures enabled by top-down and bottom-up manufacturable processes

Anupama B Kaul, Krikor G Megerian, Paul von Allmen and Richard L Baron

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We have developed manufacturable approaches for forming single, vertically aligned carbon nanotubes, where the tubes are centered precisely, and placed within a few hundred nm of 1–1.5 µm deep trenches. These wafer-scale approaches were enabled by using chemically amplified resists and high density, low pressure plasma etching techniques to form the 3D nanoscale architectures. The tube growth was performed using dc plasma-enhanced chemical vapor deposition (PECVD), and the materials used in the pre-fabricated 3D architectures were chemically and structurally compatible with the high temperature (700 °C) PECVD synthesis of our tubes, in an ammonia and acetylene ambient. Such scalable, high throughput top-down fabrication processes, when integrated with the bottom-up tube synthesis techniques, should accelerate the development of plasma grown tubes for a wide variety of applications in electronics, such as nanoelectromechanical systems, interconnects, field emitters and sensors. Tube characteristics were also engineered to some extent, by adjusting the Ni catalyst thickness, as well as the pressure and plasma power during growth.


PACS

81.07.De Nanotubes

81.16.Be Chemical synthesis methods

85.35.-p Nanoelectronic devices

52.77.Dq Plasma-based ion implantation and deposition

85.85.+j Micro- and nano-electromechanical systems (MEMS/NEMS) and devices

81.15.Gh Chemical vapor deposition (including plasma-enhanced CVD, MOCVD, etc.)

Subjects

Electronics and devices

Surfaces, interfaces and thin films

Plasma physics

Nanoscale science and low-D systems

Dates

Issue 7 (18 February 2009)

Received 5 November 2008, in final form 8 December 2008

Published 23 January 2009



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