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Spray deposition of steam treated and functionalized single-walled and multi-walled carbon nanotube films for supercapacitors

Xin Zhao1,4, Bryan T T Chu1, Belén Ballesteros2, Weiliang Wang3, Colin Johnston1, John M Sykes1 and Patrick S Grant1

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Steam purified, carboxylic and ester functionalized single-walled carbon nanotube (SWNT) and multi-walled carbon nanotube (MWNT) films with homogeneous distribution and flexible control of thickness and area were fabricated on polymeric and metallic substrates using a modified spray deposition technique. By employing a pre-sprayed polyelectrolyte, the adhesion of the carbon nanotube (CNT) films to the substrates was significantly enhanced by electrostatic interaction. Carboxylic and ester functionalization improved electrochemical performance when immersed in 0.1 M H2SO4 and the specific capacitance reached 155 and 77 F g−1 for carboxylic functionalized SWNT and MWNT films respectively. Compared with existing techniques such as hot pressing, vacuum filtration and dip coating, the ambient pressure spray deposition technique is suggested as particularly well suited for preparing CNT films at large scale for applications including providing electrodes for electrochemical supercapacitors and paper batteries.


PACS

81.16.-c Methods of nanofabrication and processing

81.15.Rs Spray coating techniques

82.45.Fk Electrodes

82.47.Aa Lithium-ion batteries

82.47.Uv Electrochemical capacitors; supercapacitors

Subjects

Surfaces, interfaces and thin films

Nanoscale science and low-D systems

Chemical physics and physical chemistry

Dates

Issue 6 (11 February 2009)

Received 16 October 2008, in final form 27 November 2008

Published 15 January 2009



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