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A novel structure for carbon nanotube reinforced alumina composites with improved mechanical properties

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G Yamamoto1,2,5, M Omori3, T Hashida3 and H Kimura4

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Engineering ceramics have high stiffness, excellent thermostability, and relatively low density, but their brittleness impedes their use as structural materials. Incorporating carbon nanotubes (CNTs) into a brittle ceramic might be expected to provide CNT/ceramic composites with both high toughness and high temperature stability. Until now, however, materials fabrication difficulties have limited research on CNT/ceramic composites. The mechanical failure of CNT/ceramic composites reported previously is primarily attributed to poor CNT–matrix connectivity and severe phase segregation. Here we show that a novel processing approach based on the precursor method can diminish the phase segregation of multi-walled carbon nanotubes (MWCNTs), and render MWCNT/alumina composites highly homogeneous. The MWCNTs used in this study are modified with an acid treatment. Combined with a mechanical interlock induced by the chemically modified MWCNTs, this approach leads to improved mechanical properties. Mechanical measurements reveal that only 0.9 vol% acid-treated MWCNT addition results in 27% and 25% simultaneous increases in bending strength (689.6 ± 29.1 MPa) and fracture toughness (5.90 ± 0.27 MPa m1/2), respectively.


PACS

61.46.-w Structure of nanoscale materials

81.16.-c Methods of nanofabrication and processing

64.75.-g Phase equilibria

81.40.Np Fatigue, corrosion fatigue, embrittlement, cracking, fracture, and failure

62.25.-g Mechanical properties of nanoscale systems

Subjects

Soft matter, liquids and polymers

Condensed matter: structural, mechanical & thermal

Nanoscale science and low-D systems

Dates

Issue 31 (6 August 2008)

Received 26 March 2008, in final form 21 May 2008

Published 24 June 2008



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