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Metallic NEMS components fabricated from nanocomposite Al–Mo films

Z Lee1, C Ophus2, L M Fischer3,4, N Nelson-Fitzpatrick3,4, K L Westra3, S Evoy3,4, V Radmilovic1,5, U Dahmen1 and D Mitlin2,5

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We have fabricated fully released nano-electro-mechanical system (NEMS) cantilevers of various geometries from metallic alloy nanocomposite films. At thicknesses of 4.3 and 20.0 nm, these are the thinnest released metal cantilevers reported in the literature to date. Such device dimensions are very difficult to achieve using conventional metal films. We were able to overcome this limitation by using room-temperature co-sputtering to synthesize nanocomposite alloy films of Al–Mo. A systematic investigation of microstructure and properties as a function of Mo content resulted in an optimum film composition of Al–32 at.%Mo with a unique microstructure comprising a dense distribution of nano-scale Mo crystallites dispersed in an amorphous Al-rich matrix. These films were found to exhibit unusually high nanoindentation hardness and a very significant reduction in roughness compared with pure Al, while maintaining resistivity in the metallic range. A single-anchored cantilever 5 µm long, 800 nm wide and 20 nm thick showed a resonance frequency of 608 kHz, yielding a Young's modulus of 112 GPa, in good agreement with a reduced modulus of 138 GPa measured by nanoindentation.


PACS

68.55.-a Thin film structure and morphology

68.37.Lp Transmission electron microscopy (TEM)

68.60.Bs Mechanical and acoustical properties

85.85.+j Micro- and nano-electromechanical systems (MEMS/NEMS) and devices

73.61.At Metal and metallic alloys

68.55.Nq Composition and phase identification

Subjects

Electronics and devices

Surfaces, interfaces and thin films

Nanoscale science and low-D systems

Dates

Issue 12 (28 June 2006)

Received 23 February 2006, in final form 11 April 2006

Published 2 June 2006



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