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Formation of nanoscale pore arrays during anodization of aluminum

G. K. Singh1, A. A. Golovin1, I. S. Aranson2 and V. M. Vinokur2

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A theory of the spontaneous formation of spatially regular hexagonal arrays of nanopores in aluminum oxide film growing during aluminum anodization is presented. Linear stability analysis shows that, in certain ranges of the applied voltage and electrolyte pH, the oxide film is unstable with respect to perturbations with a well-defined wavelength. The instability is caused by a positive feedback between the oxidation-dissolution rates and variations of electric field caused by perturbations of the metal-oxide and oxide-electrolyte interfaces. The competition between this instability and the stabilizing effects of the Laplace pressure and elastic stress provides the wavelength selection mechanism. The hexagonal ordering of pores results from the resonant quadratic nonlinear interaction of unstable modes.


PACS

82.45.Cc Anodic films

82.45.Yz Nanostructured materials in electrochemistry

89.75.Kd Patterns

Subjects

Surfaces, interfaces and thin films

Nanoscale science and low-D systems

Statistical physics and nonlinear systems

Chemical physics and physical chemistry

Dates

Issue 6 (June 2005)

Received 1 March 2005, accepted for publication 18 April 2005, in final form 18 April 2005

Published 11 May 2005



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