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Low temperature deposition of tantalum diffusion barrier by filtered cathodic vacuum arc

G Q Yu1,3, B K Tay1, S P Lau1, K Prasad1 and J X Gao2

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Tantalum (Ta) diffusion barrier films were deposited on un-patterned and patterned silicon substrates at ambient temperature and without substrate bias by filtered cathodic vacuum arc (FCVA). The films were characterized by atomic force microscopy, scanning electron microscopy, x-ray diffraction, x-ray photoelectron spectroscopy, four-point resistivity probe and surface profilometer. It was found that the Ta film was 750 Å thick and free of C and O except for surface contamination. The film morphology was smooth and uniform with root-mean-square roughness of ~0.82 Å. The Ta film was polycrystalline β phase with a mean grain size of ~3 nm and possessed a dense microstructure, which are ascribed to the high energy of the condensing species in FCVA. It was shown that the Ta filling of the trenches (0.33 μm wide, 1 : 1 aspect ratio) was very conformal and quite uniform. Also, it was preliminarily found that at the Ta film was effective against diffusion of Cu into Si at 600°C.


PACS

81.15.Ef Vacuum deposition

68.37.Ps Atomic force microscopy (AFM)

68.55.-a Thin film structure and morphology

68.35.B- Structure of clean surfaces (and surface reconstruction)

68.37.Xy Scanning Auger microscopy, photoelectron microscopy

68.37.Hk Scanning electron microscopy (SEM) (including EBIC)

Subjects

Surfaces, interfaces and thin films

Dates

Issue 11 (7 June 2003)

Received 17 March 2003

Published 14 May 2003



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